How to maintenance isuzu truck

Maintenance and Repair Instructions are very important for isuzu garbage compactor truck. Isuzu garbage compactor trucks are a popular choice for municipal waste management due to their compact size and high efficiency. Proper maintenance and upkeep can ensure the longevity and optimal performance of these isuzu garbage compactor vehicles.

Regular maintenance checks such as inspecting the engine oil, transmission fluid, and coolant levels, as well as the brake and tire pressures, are crucial for optimal performance. It is recommended to change the engine oil and filter every 10,000 kilometers or every six months, whichever comes first. The transmission fluid and filter should also be changed every 80,000 to 100,000 kilometers.

Regular cleaning of the truck's interior and exterior is important to prevent the build-up of waste and debris. It also helps to check and clean the air filters frequently to prevent clogging and ensure proper air intake.

In terms of the compactor mechanism, it is important to regularly inspect and lubricate the hydraulic system, as well as the cutting edges and blades. These components undergo wear and tear due to constant use and need to be replaced or sharpened as required.

It is recommended to have a professional mechanic conduct routine inspections and preventive maintenance to ensure the safe and efficient operation of the Isuzu garbage compactor truck. This includes checking for any signs of leaks or wear and tear, as well as ensuring that the brakes, steering, and suspension are functioning properly.
The routine maintenance requirements and procedures for each subsystem of the compactor are described.

Every day

1、Before maintenance work, the following things should be done firstly:
a、Turn off the PTO(power take-off) and speed-up switch, turn the manual joysticks to
middle level.

b、Flameout the engine, take the key and put it into your pocket or other place to make sure it’s safe.

c、Use the parking brake.

d、Put a sign wrote “under maintenance, please do not start” on the steering wheel.

e、Put chock under the wheels to make truck stability.

2、Cleaning vehicle exterior，the inside and outside of the tilt device, the oil tank and pipe, all these daily working has purpose to prevent rust and to keep compactor ready for work anytime.
3、Carefully examine the hydraulic system, including whether hydraulic oil at normal level, whether the hydraulic pipeline leak oil or not, which can protect the compactor truck and always keep the compactor ready to work anytime.
4、Carefully check whether the electric system work normal or not, including the tail lights, the work indicating lamp etc.
5、Carefully clean the compress lock at the rear of the truck. To keep compression work efficiently.
6、Carefully check the entire compactor to inspect whether any warning signs and operating instruction sign fell off. Catch up on them when necessary.
7、Lubricate the whole pathway of the compressed garbage truck every day.
8、Carefully clean the push plate and surrounding of the oil tank.

Every week

1、Carefully inject butter or other lubrication to the spindles of the compactor, places are as below pictures:

   a、Lubricate the spindles of the tail gate

   b、Lubricate the cover of pivots of the scraper

   、Lubricate the oil cylinder bearing of the scraper
   d、Lubricate the pathway of the slide plate
   e、Lubricate the all the connecting rod

   f、Lubricate the chassis by following the maintenance manual


2、Carefully exam the compactor to check out whether any connection place need to fasten again.


Every month

1、Carefully exam all the pipes, find out whether there is any leakage. If there are, please exchange it immediately.
2、Carefully exam the compression cylinder and the scraper oil cylinder piston rod, find out whether they are all working normally.
3、Carefully exam the push plate oil cylinder, find out whether it work normally.
4、Carefully lubricate axles of the push plate to make it work smoothly and efficiently.
5、Carefully lubricate the sideways of the push plate to make it work normally.

Every 6 month

1、Carefully cleaning the air filter.
2、Carefully cleaning the oil suction filter.
3、Carefully replace the oil filter cartridge
4、Carefully exam the entire body of the truck to find out if anything need improved. Such as any place rusting; is the framework still work normally etc.

Every 2 Year

1、Cycle maintenance as mentioned above.
2、Carefully clean fuel tank, replace the hydraulic oil.

Maintenance of the hydraulic system

1、Hydraulic oil tank

   a、Fine filter of oil return pipe: First exchange happened after 50 hours use, then every 250hours. When there is something wrong with the main parts of the hydraulic system also should change it.
   b、Respirator：Keep the respirator clean, non-stop and correctly installed to make the air can goes inside the oil tank freely. Exchange the respirator every 6 month. (the exchange time should be short when working at dirty environment for a long time.)
   c、Hydraulic oil: First exchange happened after 150 hours use,
Second exchange happened after 6 month use,

Then every 12 month use.

NOTE: YWZ-80T hydraulic oil;

   d、Oil outlet strainer: Should be cleaned every time exchange the oil. Replace it when necessary.

2、Oil cylinder

   a、Carefully exam the oil cylinder to find out whether there is leakage and noise or not every week.
   b、Carefully check the oil tank, repair when there are scar on piston rod, repair all the scars in time to avoid any danger.